Travelling overland in your own vehicle gives you the independence and freedom to
go where you like, in a way that no other form of travel can ever hope to match. It
also provides you with a familiar bolt-hole that can take you away from the milling
crowds and the alienation one tends to feel in a different culture. The vehicle may
seem expensive to start with, and can involve you in mountains of bureaucratic
paperwork, but considering the cost of transport and accommodation, it becomes a
realistic way to travel, particularly when you can escape the bedbugs and dirt that
often accompany cheaper accommodation.
Which vehicle?
The choice of vehicle will be a compromise between what can be afforded, what can
best handle the terrain to be encountered, and whether spares, fuel, food and
water have to be carried or are readily available en route.
Short-wheelbase Land Rovers or Toyota Land Cruisers, Range Rovers and Land
Rover Discoverys are ideal in the
Ténéré sand sea,
but it is impossible to sleep full-length in one of these without the tailgate being
open and all the fuel, stores and water removed. Moreover, they are heavy on fuel.
After a while, one may long for the convenience and comfort of a Volkswagen
Kombi or another, similar-sized panel van!
For a protracted transcontinental or round-the-world journey, you need to consider
what sacrifices have to be made to balance the benefits of the more cramped
vehicles, including the length of time you expect to be on the road and the degree
of home comforts you will want along the way.
Where tracks are narrow, overhung and subject to landslides, as in outlying
mountainous regions such as the Karakoram, the only usable vehicles are the
smallest, lightweight four-wheel drives, for instance, the soft-topped short-
wheelbase Land Rovers or Land Cruisers and the smaller Jeeps. These vehicles
also give the best performance when traversing soft sand and steep dunes, but
their small payload and fuel-carrying capacity restrict them to short journeys.
If you do not plan to encounter soft sand, mud or snow and your payload consists
mainly of people, who, when necessary, can get out and push, you really only need
a two-wheel drive vehicle, provided that it has enough strength and ground
clearance.
Avoid large American-style conversions. They have lots of room and such home
comforts as showers, toilets, microwave ovens and storage space; but their large
size, heavy fuel consumption, high weight, low ground clearance, poor traction and
terrible approach and departure angles make them unsuitable for any journey off
the asphalt road. They also often have engines with electronic control systems,
which are not repairable if they go wrong in the Third World.
If cost presents no problem and all spares are to be carried, the ideal vehicle would
be an all-wheel drive with a payload of one tonne, evenly distributed between all
wheels. Look for a short wheelbase, forward control, high ground clearance, large
wheels and tyres, good power-to-weight ratio and reasonable fuel consumption.
The vehicles best fitting this specification are the Mercedes Unimog, the Pinzgauer
and the Land Rover Military 101 'one tonne'.
These are specialist vehicles designed for best cross-country performance and are
often soft topped to keep the centre of gravity low. However, the costs involved in
buying, running and shipping such vehicles would deter all but the very wealthy.
Considering price, availability of spares and working life, the most commonly used
vehicles are the long-wheelbase Land Rovers, the smaller Mercedes Unimogs and
the Bedford M-type trucks. The VW
Kombi and the smaller Mercedes panel vans are the most popular two-wheel drive
vehicles. These are big enough to live in and carry food, water, spares, cooking
stoves, beds, clothes, extra fuel and sand ladders. They also remain economical to
run, small enough to negotiate narrow bush tracks and light enough to make
digging out less frequent and easier.
These vehicles will carry two people in comfort, more if camping or using other
accommodation overnight.
A high-roofed vehicle is convenient to stand up in and provides extra storage, but is
more expensive on ferries. It also offers increased wind resistance, thus pushing
up fuel consumption and making the engine work harder and run hotter. This
shortens engine life and increases the risk of mechanical failure.
Trucks
Where heavier payloads are envisaged, such as in Africa, where you will often have
to carry large quantities of fuel, the most popular four-wheel drive vehicles are the
Bedford M-type trucks and Mercedes Unimogs. Bedford
trucks are cheap, simple and, in some ways, crude. They have good cross-country
performance when handled sensibly and slowly, but are too heavy in soft sand.
They go wrong and bits fall off, but repairs can usually be improvised, and used
spares are readily available.
Bedford M-type trucks are best bought ex-
UK military, as are their spare parts.
Ex-NATO Mercedes Unimogs are near to perfect for heavy
overland or expedition work. Their cross-country performance is exceptional, and
their portal axles give them extra ground clearance, though this also makes them
easier to turn over. It is almost impossible to get them stuck in sand, though they
will stick in mud. They usually have relatively small petrol engines, so you need to
use the gearbox well, but fuel consumption is good. The standard six-speed, one-
range gearbox can be converted to a four-speed, two-range gearbox, which is
useful in sand. Four-wheel drive can be engaged at any speed without declutching.
Differential locks are standard. The chassis is arranged to give good weight
distribution over all four wheels at almost any angle, but this causes a bad ride on
corrugations.
Mechanically, the Unimog is over-complicated. It doesn't go wrong
often, but when it does it is difficult to work on and often requires special tools.
Later models have the clutch set to one side of the transmission, instead of in line
with it, making it much easier to change. Unimogs are best bought from
NATO forces in Germany. Spares must be carried with you.
Diesel Unimogs are usually ex-agricultural or building contractor, and are therefore
less well maintained than military vehicles and may have rust problems.
Land Rovers
Despite some weaknesses, Land Rovers are the most durable four-wheel drive small
vehicles on the market. Their spartan comforts are also their main attributes! Most
of their recent challengers are too softly sprung and have too many car-type
comforts to be reliable in difficult cross-country terrain. Spare parts are readily
available worldwide and they are easy to work on with most parts bolted on. The
older Series III leaf-sprung models, are more durable than
the newer 'Defender' models, and leaf springs
are easier to get repaired in the Third World. The aluminium alloy body does not
rust, so bent body panels can be hammered back into rough shape and then
forgotten. You don't have to be Hercules to change a wheel.
The short-wheelbase Land Rover is usually avoided because of its small load-
carrying capacity; but in off-road use, particularly on sand dunes, it has a distinct
advantage over the long-wheelbase models. Hard-top models are best for
protection against thieves and safer when rolled, unless you have had a roll cage
fitted.
When considering long-wheelbase models, it is best to avoid the six-cylinder petrol
engine models. All cost more to buy, give more than the normal amount of trouble,
are harder to find spares for and recoup less on resale.
The six-cylinder petrol engine uses more fuel and more engine oil than the four-
cylinder petrol engine and the carburettor does not like dust or dirty fuel, which
means that it often requires stripping and cleaning twice a day in very dusty areas.
The electrical fuel pump gives trouble. The forward control turns over easily and,
as with the Series IIa Land Rovers, rear half-shafts break if
the driver is at all heavy footed.
The four-cylinder models are underpowered, but the increased power of the six
cylinder does not compensate for its disadvantages.
The 109" V8 Land Rover has permanent four-wheel drive, with
a lockable central differential. It is an excellent vehicle, but very costly on fuel.
The Land Rover 90 and 110, now renamed
'Defender', are designed for speed, economy
and comfort on the newer, improved roads in Africa and Asia. Built on a
strengthened Range Rover-type chassis and suspension, with permanent four-
wheel drive and centre differential lock, stronger gearbox, disc brakes on the front
and better doors all round, the vehicle is a vast improvement on earlier models. It
is ideal for lightweight safari or personnel carrier use, but for heavy expeditions the
coil springs should be upgraded or fitted with airbag-type helper springs.
In European Union countries, outside of the UK, 12-seat Land
Rovers should be fitted with a tachometer and come under bus regulations.
Range Rovers and Land Rover Discoverys are not spacious enough for long
journeys, nor do they have the load-carrying capacity.
Any hard-top or station wagon Land Rover is suitable for a long trip. If you buy a new
Land Rover in a wet climate, run it for a few months before setting off on a trip.
This allows the wet weather to get at the many nuts and bolts that keep the body
together. If these bolts corrode a bit, it will save you a lot of time later. If you take a
brand-new Land Rover into a hot climate, you will regularly have to tighten loose
nuts and bolts, particularly those around the roof and windscreen.
Early Land Rover diesel engines were not renowned for their reliability. The newer
five-bearing crankshaft diesel engines are better, but still underpowered. Land
Rover Ltd still refuses to believe that the Third World requires a large, trouble-free
diesel engine, and it is sometimes sensible to fit another engine, such as the Isuzu
3.9 litre or the Perkins
4,154.
With the new TDI turbo diesel engines, Land Rover appears to
have fixed the problems of its earlier turbo diesel, and owners rave about their
good fuel economy. The GRP camshaft timing belt is now 50
per cent wider, but still causes problems in hot, dusty climates, though, to be fair to
Land Rover, many modern vehicles have engines fitted with this type of belt and
suffer the same problems.
The latest Defenders and Discoverys have five-cylinder diesel engines with a chain
drive to the camshaft, so they not only give more power but eliminate the problems
of unreliable cam-belts. They are also available with electronic traction control,
among other electronic gizmos, although this system is not suitable for Third World
use as it is not user-repairable if it goes wrong.
Stretched 127/130 versions of Land Rovers are available,
including crew cab versions, but they are underpowered when fitted with four-
cylinder diesel engines. Modern Land Rovers do not have double-skinned roofs, so
a loaded or covered roof rack is useful to keep the vehicle cooler in sunny
climates.
Other 4x4s
The Land Rover Defender's superb axle articulation and lightweight
body gives it a distinct advantage in mud, snow and soft sand. If these conditions
are not likely to be encountered, then the leaf-sprung Toyota Land Cruisers are
comfortable and reliable, though heavier on fuel. Many Toyota models have large
overhanging front bumpers, rear steps and running boards, which negate off-road
performance. Coil-sprung Toyota Land Cruisers are less reliable, and the latest
models with independent front suspension are best avoided. Nissan Patrols lack
off-road agility and, as with American four-wheel drives, their large engines are
heavy on fuel.
Despite its Paris/Dakar successes, the Mitsubishi Shogun (called Montero in the
USA and Pajero elsewhere) has not proved reliable in
continuous Third World use. The Isuzu Trooper is not well designed for true off-
road work. Suzukis are just too small. Spares for Japanese vehicles can be a
problem to get hold of in some parts of the world.
As with Range Rovers, Mercedes Geländewagons have poor
load-carrying capacity and their high costs limit their appeal. Several of the latest
four-wheel drive vehicles are of monocoque construction, which leaves them
without a strong chassis; together with the Suzuki Vitara, Toyota
RAV4 and the new Land Rover Freelander, they are not
suitable for overland or expedition use.
Four-wheel drive versions are available of most popular pick-up trucks. Those most
common in Africa are based on the Peugeot 504 and the Toyota Hilux. The
Synchro version of the Volkswagen Kombi has an advanced fluid-coupling four-
wheel drive system but poor ground clearance.
Two-wheel drives
The Volkswagen Kombi is in use in almost every country outside the Soviet bloc and
China. Anyone who has travelled overland through Africa, Asia, the Americas or
around Australia will notice that the VW Kombi is still a
popular independent traveller's overland vehicle. Its ability to
survive misuse (up to a point) and carry heavy loads over rough terrain
economically, while providing the privacy of a mobile home, are some of the factors
that make it so popular.
The Kombi has a one-tonne payload and far more living space than a long-wheelbase
Land Rover or Land Cruiser. It lacks the four-wheel drive capability, but partly
makes up for this with robust independent suspension, good ground clearance and
engine weight over the driven wheels. With experience and astute driving, a Kombi
can be taken to places that will amaze some four-wheel drive vehicle buffs. The
notorious 25 km 'sea of sand' between In
Guezzam and Assamaka in the Sahara has ensnared many a poorly driven 4x4,
while a Kombi has stormed through unscathed! With the use of lengths of chicken
wire fencing, as sand ladders, plus some helpful pushing, a Kombi can get through
quite soft sand.
The second most popular two-wheel drive vehicle for overlanders is the smaller
diesel-engined Mercedes panel van, which is very reliable. All the stronger rear-
wheel drive panel vans are suitable for overland use and most are available with a
four-wheel drive conversion. Avoid vehicles that have only front-wheel drive; when
loaded at the rear, they often lose traction, even on wet grass in a campsite.
Petrol versus diesel
Weight for weight, petrol engines have more power than diesel engines, but they
have several disadvantages when it comes to hard usage in Third World areas. In
hot countries there is a considerable risk of fire and the constant problem of vapour
lock, which is at its worst on steep climbs, or on long climbs at altitude. Dust, which
often contains iron, gets into and shorts out the distributor. High-tension leads
break down, and if much river crossing has to be done, water in the electrics
causes more trouble. A further problem is that high-octane fuel is not usually
available and low-octane fuel will soon damage a sophisticated engine. However,
petrol engines are more easily repaired by less experienced mechanics.
Avoid engines with electronic engine management systems. These are not normally
repairable if faulty and a flat battery can cause problems with some of these.
Diesel fuel is messy, smelly and attacks many forms of rubber, but it does not have
the fire risk of petrol and, outside Europe, is usually one-third of the price of petrol.
It also tends to be more available, as it is used by trucks and tractors.
Diesel engines are heavier and more expensive to buy, but are generally more
reliable and require less maintenance. An advantage is that extra torque is
available at low engine revolutions. This allows a higher gear in the rough, which
improves fuel consumption. This means that less weight of fuel needs to be carried
for a section without fuel supplies - improving fuel consumption
still further. There is also no electrical ignition to malfunction where there is a lot of
dust or water. Against this is the fact that diesel engines are noisier and lack the
acceleration of petrol engines, which can be tiring on a long journey.
A second filter in the fuel line is essential to protect the injection pump from bad fuel,
and a water sedimentor is useful, but it needs to be well protected from stones and
knocks.
Some Japanese diesel vehicles have 24-volt electrical
systems.
Tyres
Long-distance travellers have to cover several different types of terrain, which makes
it difficult to choose just one set of tyres for the whole route. Unless you expect to
spend most of your time in mud or snow, avoid the aggressive-tread, so-called
cross-country or all-terrain tyres. These have large, open-cleated treads that are
excellent in mud or snow, but on sand they tear away the firmer surface crust,
putting the vehicle into the softer sand underneath. Open treads tear up quickly on
mixed ground with sharp stones and rocks.
If you expect to spend a lot of time in soft sand, you will require high-flotation tyres
with little tread pattern. These compress the sand, causing the least disturbance to
the firmer surface crust. Today's standard for such work is the
Michelin XS, which has just enough tread pattern to be
usable on dry roads but can slide about on wet roads or ice. The
XS is a soft, flexible radial tyre, ideal for low-pressure use but
easily cut up on sharp stones.
As most travellers cover mixed ground, they require a general truck-type tyre. These
have a closed tread, with enough tyre width and lugs on the outside of the tread to
be good mixed-country tyres, although obviously not as good in mud or soft sand.
Such tyres, when fitted with snow chains, are better than any all-terrain tyre for
snow or mud use and, if of radial construction, can be run soft to improve their
flotation on sand. The best tyres in this category are the Michelin
XZY series.
Radial or cross-ply, tubed or tubeless
Radial tyres are more flexible and have less heat build-up when run soft than cross-
ply tyres. They have less rolling resistance, thus improving fuel consumption. For
heavy expedition work, Michelin steel-braced radials last longer. You must use the
correct inner tubes with radial tyres, preferably the ones produced by the same
manufacturer. Radial and cross-ply tyres should never be mixed.
Radial tyres 'set' in use, so when changed around
to even out tyre wear they should, preferably, be kept on the same side of the
vehicle. A further advantage of radials is that they are easier to remove from the
wheel rim with tyre levers when you get a puncture away from help.
Most radial tyres have soft side walls that are easily torn on sharp stones, so if you
have to drive over such stones try to use the centre of the tyre, where the tread is
thickest. For soft sand use, radial tyres can be run at 40 per cent pressure at
speeds below 25 km per hour and 75 per cent pressure for mixed terrain below 50
km per hour. Remember to reinflate to full pressure when you return to firm ground.
Tubeless tyres are totally impractical for off-road work, so always use tubed tyres
and carry several spare inner tubes.
A vehicle travelling alone in difficult terrain should carry at least one extra spare tyre,
as well as the one on the spare wheel. Several vehicles travelling together can get
by with only the tyres on the spare wheels, so long as they all have the same size
and type of tyres for full interchangeability.
Wide tyres
There is a tendency for 'posers' to fit wide tyres.
Such tyres are useful in soft sand and deep snow, but in other situations they
negate performance. Worse still, on asphalt roads, hard-top pistes or ice they
lower the weight per unit area (and hence the grip) of the tyre on the road, leading
to slipping and skidding.
Wheels and tyres that are larger than the vehicle manufacturers recommend can
damage wheel bearings and cause problems with steering and braking
Never mix tyres of different sizes on four-wheel drive vehicles.
Roof racks
These need to be strong to be of any use. Many of those on the market are flimsy
and will soon break up on badly corrugated pistes. Weight for weight, tubular
section is stronger than box section, and it should be heavily galvanised.
To extend a roof rack in order to put jerrycans of water or fuel over or even beyond
the windscreen is lunacy. The long-wheelbase Land Rover, for instance, is
designed so that most of the weight is carried over the rear wheels. The maximum
extra weight allowed for the front axle is the spare wheel and a winch. It does not
take much more than this to break the front springs or distort the axle. Forward
visibility is restricted when going downhill with extended roof racks. Full-length roof
racks can be fitted safely, but must be carefully loaded; remember that Land Rover
recommends a total roof weight of not more than 90 kg. A good full-length roof rack
will weigh almost that on its own.
Expect damage to the bodywork and reinforce likely points of stress, in particular the
corners of the windscreen. Good roof rack designs will have their supports
positioned in line with the vehicle's main body supports, and will
have fittings along the back of the vehicle to prevent the roof racks from juddering
forward on corrugations. Without these fittings, holes will be worn in the roof.
Modern Land Rovers have aluminium roof channels, so roof racks fitted to these
vehicles require additional supports to the bulkhead at the front and the lower body
at the rear.
Nylon or Terylene rope is best for tying down baggage. Hemp rope deteriorates
quickly in the sun and holds grit, which is hard on your hands. Rubber roof rack
straps are useful, but those sold in Europe soon crack up in the sun. You can use
circular strips cut from old inner tubes and add metal hooks to make your own
straps. These will stand up to the constant sunlight without breaking. Ratchet
straps should not be over-tightened.
In deserts, if one doesn't have a motor caravan, sleeping on the
roof rack can be a pleasant way of avoiding spiders and scorpions. Fitting a full-
length roof rack with plywood makes it more comfortable, as well as keeping the
vehicle cool in the sun. Special folding tents for roof racks are available, at a price.
Conversions
An elevating roof or fibreglass 'pop-top' motor
caravan conversion has advantages over a fixed roof van. It is lower on the move,
can sleep extra people up top, provide extra headroom while camped and insulates
well in tropical heat. Some of the better-designed fibreglass pop-tops do not collect
condensation, even when you cook inside them. Some of the disadvantages are
that they can be easier to break into, they look more conspicuous and more inviting
to thieves than a plain top and they have to be retracted before a driver, disturbed
in the night, can depart in a hurry.
In some vans, the hole cut in the roof to fit the pop-top weakens the structure of the
vehicle. Driving on very bad tracks can cause cracks and structural failures in the
body and chassis; failures that would not normally occur if the vehicle spent its life
in Europe. Vans should have roof-mounted support plates added along the
elevating roof to give torsional support.
A demountable caravan fitted to four-wheel drive pick-up trucks such as the Land
Rover, Land Cruiser or Toyota Hi-Lux could provide a lot more room and comfort,
but demountables are not generally robust enough to stand up to the off-road
conditions of an overland journey. They also add considerably to the height and
width of the vehicle and are more expensive than a proper conversion. Moreover,
you cannot walk through from the cab to the living compartment.
Furnishing and fittings
Camper conversions should have fittings made of marine plywood rather than
hardboard; it is stronger, more durable and not prone to disintegration when hot or
wet. If your vehicle is finally destined for the US, it must
satisfy US Department of Transport and state regulations for
the basic vehicle and the conversion. The same applies to motor caravans
destined permanently for Australia, where equally strict Australian design rules
apply to both the vehicle and the conversion.
Most water filtration systems, Katadyn, for instance, are portable and many wall-
mounted models can be fitted to a vehicle. On many motor caravans, the water
tank and even gas cylinders are mounted beneath the floor, where they are most
vulnerable off-road.
Front-opening vents or window quarterlights in the front doors are appreciated in
warm climates, as are a pair of fans built in for extra ventilation. However, window
quarterlights are attractive to thieves. Fresh air is essential when sleeping inside a
vehicle in tropical climates and a roof vent is not enough to create an adequate
draught. Equip open windows with mosquito netting and strong wire mesh.
On a long transcontinental journey, one will normally have to do without a refrigerator.
(It is often preferable to use the space and weight for more fundamental items such
as jerrycans or spare parts.) However, if you are carrying large quantities of film or
medicines, you might want to consider using a lightweight dry-operating,
thermoelectric 'Peltier-effect' refrigerator from
Koolatron Industries, but fit an alternator and spare battery with a larger capacity
and a split-charge system.
Stone-guards for lights are very useful, but you need a design that allows you to clean
the mud off the lights without removing them (water hoses do not usually exist off
the beaten track) and they should not be fitted with self-tapping screws. Such
designs are difficult to find.
Air horns should be located away from mud, e.g. on the roof or within the bodywork,
where they can be operated by a floor-mounted switch. An isolator may be located
on the dashboard to prevent accidental operation of the horn.
For sunny countries, paint chrome windscreen wipers, wing mirrors and any wing
steps matt black to stop dangerous reflections from the sun, and have fresh
windscreen wiper rubber blades at the ready for when you return to wet climates.
A good, powerful spotlight fitted on the rear of the roof rack will be invaluable when
reversing and will also provide enough light for pitching tents. Normal reversing
lights will be of no use. Bull bars, also known as nudge bars, are usually more
trouble than they are worth, may invalidate your insurance and damage the body or
chassis if struck with any force. The EU wishes to ban them.
Paperwork
As well as the obvious requirement for passports, visas and personal insurance, you
will require: vehicle insurance for the whole journey, the vehicle registration
document, a letter of permission to drive the vehicle if you are not the owner, each
of the two types of international driving licences (these vary in the languages of
translation) and a carnet de passage for the vehicle. Have
photocopies of all of these documents and spare passport-sized photographs.
Some countries will insist that you also buy local insurance, but this will only give
you the bare minimum of third party cover.
The carnet de passage acts as a passport for the vehicle
and is intended to stop you selling it; it will be your largest single expense and is
obtainable through the AA or RAC by
depositing a bond or taking out insurance. A few countries will note the vehicle in
your passport instead of requiring a carnet de passage.
All-important paperwork is best kept in a strongbox that is fixed directly to the vehicle
chassis.
Finally, whatever type of vehicle you take and however you equip it, you should aim
to be as self-sufficient as possible. You should have food to last for weeks, not
days, as well as the tools, spare parts and personal ability to maintain your vehicle
and keep it going. Without these, and in spite of the occasional genuinely kind
person, you will be conned and exploited to the extent that the journey will become
a major ordeal. With adequate care and preparation, however, your overland
journey will be an experience of a lifetime.